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Sci Rep. 2015 Apr 23;5:9875. doi: 10.1038/srep09875.

Development of a 3D printer using scanning projection stereolithography.

Scientific reports

Michael P Lee, Geoffrey J T Cooper, Trevor Hinkley, Graham M Gibson, Miles J Padgett, Leroy Cronin

Affiliations

  1. School of Chemistry, University of Glasgow, G12 8QQ, UK.
  2. School of Physics and Astronomy, SUPA, University of Glasgow, G12 8QQ, UK.

PMID: 25906401 PMCID: PMC4407727 DOI: 10.1038/srep09875

Abstract

We have developed a system for the rapid fabrication of low cost 3D devices and systems in the laboratory with micro-scale features yet cm-scale objects. Our system is inspired by maskless lithography, where a digital micromirror device (DMD) is used to project patterns with resolution up to 10 µm onto a layer of photoresist. Large area objects can be fabricated by stitching projected images over a 5 cm(2) area. The addition of a z-stage allows multiple layers to be stacked to create 3D objects, removing the need for any developing or etching steps but at the same time leading to true 3D devices which are robust, configurable and scalable. We demonstrate the applications of the system by printing a range of micro-scale objects as well as a fully functioning microfluidic droplet device and test its integrity by pumping dye through the channels.

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